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Heat mix and push through a die, shaping the end product into the desired size: 2X4, trim, baseboard, or any lumber size configuration you can imagine.

A cosmetic "capstock" finish can be added, however this adds to the end cost. Capstock finish is a mixture introduced into the die after the final plates, after the core's shape has been formed. This process obviously makes the product larger, and must be adjusted for.

Product expansion known as free foaming can happen when working with numbers 3-9 plastic grades (ingredients), requires the extruded product to be placed immediately into a vacuum chamber. This process keeps any possible free foam expansion from taking place and instead yields a hard crust on the surface and softer material inside. This process is easiest to satisfy tight size and shape standards.

Cool it!
Stiffness comes as the product cools. Cooling with air guarantees to reach all angles, using giant cooling wheels on each side of the product. At this point, you have a good idea how the end product will look. If you're unhappy it's easy to fix, set it aside to be reground into a flour, and put back into the mix.
50% all plastic grades,
10% glass ground to pebble powder size.
10% food waste ground to pebble powder size.
10% cloth shred too pebble fiber size
10% paper pizza box, diapers, shred pebble size.
10% wood shred to pebble size.

Mix well in shredded pebble form
Heat to 500 degree until runny sticky
Compression mold-it.
Let rest until won't run,
Remove from mold quickly.

Core ingredient is plastic polyethylene. It's created by recycling any plastic you can imagine: shrink wrap, plastic shopping bags, soda bottles, caps, clam shells, styrofoam, film, oxidized plastic lawn furniture, tubs, etc. etc, even the nearly invisible film that's put on styrofoam cups at your favorite fast-food place and used to imprint an ad. Clean and grind into large flakes about the size of two postage stamps.

A cellulose equivalent is needed, such as solid waste wood, paper, and cotton all contain cellulose provides the other major component. Grinding this contaminated material into a powdered flour particle form so small, you can put 100 in a line and not cover an inch. Any type of contaminated wood, paper, and cotton materials can be used, but because harvesting (recycling) contaminated garbage at different times and locations will have different qualities, constant testing the raw garbage materials is required to adjust the recipe.

Prepare and Mix Ingredients
Grind any type plastic garbage into quarter size flakes, dry it out, must contain less moisture than one would find plastic in landfill, heat before going into the hopper almost free of water. At the same time, begin heating the plastic flakes into small flakes to a sticky state. Mix these ingredients together until the plastic flake has thoroughly encapsulated into the ground garbage flour.

Coloring
Colorants, titanium dioxide removes color, is what makes PVC trim so white. You can make PWC without coloring, but the end product result is a multi ugly color mess, that does not appear as either wood or as a stable strong material at first glance.

Color Fading
Appling more additives to resist fading adds to the end cost, particularly those designed to keep the product from fading when it is put out in the sun.
Imprint, Cut, Stack and Rest
Imprinting adds to the total end cost, but it looks handsome if coloring has been added. After the PWC is cooled, its surface can be imprinted with a faux-wood finish. This is applied with a big wheel that contains a grain pattern that can either be set up to repeat after so many feet, or by moving the board left or right under a wide wheel making the grain on one board unique from others.

Cutting to size
The product can be cut into any desired length, and stacked.

Stack and Rest
After cutting to preferred size and stacked, the PWC product requires to rest 24 hours, to completely cool before it heads out the door to you.

COLOR
Plastic Composite Wood comes in a multi color depending what color plastic is used, it can be painted. Or for special bulk orders your favorite coloring can be added with anti fading ingrediants.

WARRANTY
Plastic Wood is to be used interior covered. can be used exterior, however consumer must accept same liability as wood unprotected presents deteriorating in weather elements, including oxidation.
Extrude Molding
Adding lubricants help the PWC move smoothly through the extruder.
(City Spokane website)
"Spokane uses a single-stream recycling system" which allows significantly more recyclables to be collected curbside than ever before.

Each residential customer is provided with a 64-gallon rolling cart with handles – nicknamed "Big Blue" – to collect recyclables. The blue carts allow for fully automated collection,
increasing efficiencies and reducing operating costs. Position your recycling cart at least 3 feet away from other collection carts or objects.

The recyclables that are collected are taken to a facility owned and operated by the
private company, Waste Management, where they are sorted, processed and prepared for marketing. View the Smart Recycling page of their website.
NEW!! Plastic2X4.com
PNW 2019 sales
prove it
=FREE curbside pick-up
$90 million wood 2.4's sold in PNW, proves 3rd of market is available for "NEW Green Recycling Deal" save $1 off each Plastic2X4 is cheaper, and fire resistant, insect proof, decay proof, shrink and warp proof, and lasts, perfect for every home remodeling.

Win on Win!
100% RECYCLING everything wins
Greenhouse
Ocean Plastics
FREE curbside pickup

Plastic2X4 ingredients
Plastic 2X4 ingredients is all plastic grades, plus baby diapers, wood, paper, nylon, cloth, contaminated food waste, etc.. Everything in your household garbage can is recycled into a plastic 2X4 product, to be sold at Home Depot and Lowes. Projected "Plastic 2X4" New Green Deal sales in the NW is $30 million, one third of the $90 million annual wood 2X4 sales.

Rip and Cut Plastic 2X4
You can cut it to any fit just like real wood, but you don't get sawdust, you get plastic dust. Sweep it all up, we recycle that too.

PRICE: Plastic2X4
Plastic2X4 stud is $1.60 wholesale per board, compared to Home Depot number #2 grade pine wood stud retails $3.28. Explains Home Depot can mark-up Plastic2X4 by 50 cents and still be $1 cheaper than 2X4 wood stud. If you need 100 studs for your remodel, do you want to spend $200 for Plastic2X4, or $300 for wood?

Consumer saves $1.18 per Plastic2X4 stud. Plus consumer gets FREE curbside pick-up!

100%Recycling is a "Corona Safe" recycling process, developing Plastic2X4 composite (PWC), space age technology recycling all plastics into Plastic2X4, retailing $1 less what Home Depot/Lowe's wood stud price.

All garbage is used to make recycled Plastic2X4. That means every grade plastic, wood, paper, cloth, all colors, are recycled. Your garbage can be dirty and contaminated, there's a cleaning procedure to clean contaminated garabge.

1-2-3 BUSINESS PLAN
#1 Collect non metal garbage.
#2 Build molds required to process 296 Plastic2X4 furring studs.(one bin = 296)
#3 Place one Plastic2X4 bin at Home Depot (with management approval) next to the regular 2X4 wood studs, for easy consumer price comparison, watch, which would you buy?

Plastic2X4 Warranty is same as ordinary #2 grade 2X4 pine wood, buyer needs to check each for quality and defects before purchase. All sales no warranties expressed or implied, becaue it's exxpected to be checked first before purchase just as you do when buying a wood 2X4.

MARKETING is simple
Home Depot wants to stock only what moves off the shelves. Place one Plastic2X4 stud bin, selling for $2 each, next to the wood 2X4 stud bin selling for $3 each. Which would you buy? 20 Plastic 2X4 studs for $40, or 20 wood studs for $60? Successful sales in one Home Depot, will multiply into 2200 nationwide Home Depot stores demanding Plastic2X4 studs.

"I Had A Dream"
2200 Home Depot nationwide locations each have a 20 yard bin to collection deposit, accept all garbage plastics-paper-wood-cloth-metal, mattteresses too, Home Depot delivers to nearest Plastic2X4 plant.
.
Bring me all your
garbage FREE
Every home deposits into their curbside pick-up available now, all their plastic-paper-cloth-wood. The garbage truck delivers that pick-up to a transfer station. Now tyransfer station can deliver to 100%Recycling.

Plastic Wood is not new
Trek Decking
manufactures plastic composite deck (planking and railing), Trek product reports is made up of 95% plastic bags collected from Safeway.

EPA reports 9% garbage waste is recycled, that means 91% eventually ends up somewhere in our environment, land, ocean, atmosphere. If not, where is the 91% garbage going?

We can grow tomatoes on Mars
But we can't 100%Recycle. If we can't recycle our own garbage, how can we expect China to know how to recycle our garbage? I mean, we already know China steals our technology from American companies doing business in China. If we know how to recycle it, then China would have done the same for a profit to help Communist China grow.

Mother Nature pays with land fills, incinerator, burring the atmosphere, and polluting lakes, oceans, streams etc. Mother Nature pays for 91% of the time!

Each municipality is eager to wishfully believe China bought our garbage, so that means we can sell it here too. But that municipality is really paying WM a "negative value percentage", which means the municipality is really paying twice, because what WM doesn't sell, City has to buy back again that garbage for $32 a ton. So tax payer pays twice, because you're the tax payer on the hook to dispose what WM can't recycle, i.e. City of Spokane pays a :"negative value percentage" to WM for what WM can't recycle.

1-2-3 Core problem
is
Shipping (collection cost)
The manufacture should pay all required curb-side pick-up costs, providing you FREE garbage pick-up. Then the manufacture may truthfully claim their product is "recyclable".

Corporations distributing do not pay curbside pick-up (shipping costs) for their end of life used-up product. The Corp can now sell their new product at a cheaper (lessor) price, because you the consumer are paying for the end of life curbside pick-up shipping as your "garbage bill". You buy more from the Corp, when their product is a cheaper price. Which explains why Corp distributing let you pay curbside pick-up shipping.

#1. Municipality "deposit fee" does not exist to recoup any recycling costs for pop cans. We use to have .5 cent deposit fee on pop bottles, what happened to that?

You're now paying for curbside pick-up, so that explains you pay the "deposit fee" (5 cent bottle recycling deposit), corporate manufacture who made it doesn't want to sell at higher price to include any deposit fee. But why not, they made it.

#2. The corporation producing the virgin material, should factor either "deposit fee", or a return "curbside pickup shipping fee" into their margin cost of production, to pay future end-life recycling shipping return costs.

If the federal government (Congress and/or Presidential Executive Order) have authority to order corporations to pay end-life garbage shipping costs, why don't we vote for it?

Ex-politicians lobby Congress, and State Legislators (and President?) to not charge for either return deposit fee, and/or end-life return shipping to recycling plant. Lobbyist are obviously working for corporations that want to save, and ask you to pay for the returned end-life shipping. I mean we know stuff wears out, so why can't corporations factor in to collect and return to recycling plant, worn out end-life stuff they sold to you.

#3."Switching to clean energy", does Green New Deal include Circular Economy recycling too?

Secret of Success, is re-sale recycled product as a Plastic2X4 product, a dollar cheaper than real wood at Home Depot and Lowes.

That requires having Plastic2X4 federally approved, i.e. ICCsafe.org INTERNATIONAL CODE COUNSIL CERTIFIED, the experts proving your recycled product is safe for home building and construction use. Their approval allows you to sell and distribute your product international globally.

Only way to receive Federal approval, is for your municipality Building Official approve Plastic2X4 composite stud as weight bearing to serve the same purpose a wood 2X4 stud does. After one year usage, apply ICC for "international building code compliance" approval for retail global construction product.

My dream is each State has it's own 100%Recycling smart plant. to have a hands-on approach for each community to profit providing FREE curb-side garbage pick-up.

If you receive FREE garbage pick-up each week, you're going to be real careful to give us everything to earn FREE curbside pick-up. Yes/No?

I need your help, you work with, and vote for your municipality. Tell me your lead community politician cell number, and I'll virtually demonstrate live YouTube for them to be convinced we can be 100%Recycling!
=FREE curbside pick-up!
Grandma's Recipe:
Plastic 2X4 Stud
100%Recycling "Plastic2X4" from garbage.
It's called plastic wood composite (PWC), making it is a lot like cooking a barbecue: It's meat and heat.
Phase 1
60 day detailed schematics
turnkey start-up 2021

100%Recycling
=FREE Curbside Pick-Up
*Collect all bins at once one truck,
we sort & recycle
everything together.

Annual gross:
$62,527,802.08
per 230,000 Spokane population
Annul 95,008.32 tons solid waste

Monthly Net expenses:
- $2,170,800 month =FREE curbside pick-up.
- $852,000, (Recycling Plant labor 52 -100 employees).
- $260,532.84 @5% Sales commissions.
- $208,426,.27 @4% Management Fee
= $1,718,897.73 month net cost operations.
$20,626,722.76 Annual

Monthly gross income:
#1) Plastic2X4 (the other wood)
12lb X 166 studs = ton wholesale $259 per ton @$1.50 peice.
*Contains:
*Plastics 13.2%
*Rubber and leather 3.4%
*Glass 1.%
*Paper 20.8%
*Textiles 6.3%
*Misc. inorganic wastes 1.5%
*Brine 1%
*Recycled oils 3%
Total 51.9% = 7,448.76 tons = 1,241,460 pieces
=
$1,862,190 month wholesale margin.
= $22,346,280 annual

#2) CookingPellet (Heating & Cooking)
-Secret ingrediant is glass as an insulator, retains heat for heating source, cooking, BBQ.
-True Value heating pellets retail 14 cents lb., we sell CookPellet wholesale @7 cents lb.
-Meets EPA required pellet fuels institute's premium grade, made from 100% solid waste.
*Wood
6.7%
*Paper 4.2%
*Glass 3.2%
*Food waste 15.2%
*Yard trimmings 13.1%
*Recycled Oils 3.%
*Other 1%
Total 39.7.% = 5280 tons/ .07 lb
=
$739,200 month wholesale 50% margin.
= $8,870,400 annual

#3) 9.99% pure Precious Metals
Gold .00005% = .00726 ton per month (29166.7 troy ounce in ton) = smelt gold button
.5%
Lead = 138.6 tons, @$145.20 ton, `
=
$20,124.72 month
.25%
Silver 34.65 ton month X (29166.7 troy oz = ton) = 1,010,626.156 troy oz X $31.10 troy oz
=
$31,340,473.40 month (not included total)
.75%
Copper =103.95 tons X @$5,860.00 ton
=
$609,147.00 month.
.5%
Bronze 69.3 tons of 13860 tons, @$2960 ton
=
$205,128. month.
.5%
Cadmium $54,431,10 ton (not included total)
.5%
Brass 69.3 tons @$2000 ton
=
$138,600
3.4% Aluminum $1666 ton @955.8 tons
=
$1,592,362.80 month
3%
Iron ore (Magnetic steel-cast-stainless)
415.8 tons month @105.59
=
$43,904.32 month

TOTAL average $1500 per EPA ton
Metals sales
$2,609,266.84 month.
Less (not included) Gold, Silver, and Cadmium.=$31,311,202.08 annual

TOTAL ANNUAL NET INCOME
95,008.32 tons solid waste
=
$62,527,802.08 annual

Income Sales:
Furrous Iron-Ore
(steel-cast-stainless)
415.8 tons month
@$105.59 ton
= $526,851.84 annual
(market price)
Income Sales:
Non Furrous
Collectors stack ingot bars. (Gold, Silver, Cadmium not calculated in).
= $30,784,350.24 annual
(market price)
Income Sales:
Plastic 2X4
1,241,460 pieces month
= $22,346,280. annual (wholesale)
Income Sales:
CookingPellet
Glass Heating Pellets
= $8,870,400. annual (wholesale)
Total Sales =FREE curbside pick-up!
Per
Spokane 230,000 population X 4.2 lbs. daily
Engineered 433 tons 24/7 @100%Recycling
LARGE+ VIEW (20 feet a minute 24/7
3X Bronze
3X Bronze
Blog
Circular Economy
1) Dump-it once, use no tipping floor.
2) Shred-it bags don't jam conveyor.
3) Sell recycled not recyclable.
Based on 230,000 Population X 4.2 lbs. Per Day
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